Online/ on-site Training and Workshop for  Skills - Update Training

About the Training

Our short online and on-site  training programs are designed specifically for male students who want to enhance their welding skills. Whether you are a beginner or experienced, our courses will help you gain proficiency in the latest engine techniques and industry standards. Contact +91-9952749533. On site training available at Neyveli, Panruti, Cuddalore. Tamil Nadu India 607805.

Our Courses

     

The Diesel Mechanic Course is designed to provide students with a comprehensive understanding of the construction, operation, maintenance, and repair of diesel engines, particularly for internal combustion engines (ICE) used in various industries. The course covers both the theoretical principles and practical hands-on experience necessary for diagnosing and repairing diesel engine problems in a range of vehicles and machinery, from trucks and buses to industrial and agricultural equipment.

Course Overview:

  • Course Duration: 12 to 16 Days

  • Mode of Delivery: In-person/Online/Hybrid

  • Target Audience: Aspiring diesel mechanics, automotive technicians, engineers, fleet maintenance personnel, and anyone interested in working with diesel engines.

  • Prerequisites: Basic mechanical knowledge and interest in automotive technology. Prior experience in general mechanics or related fields may be beneficial but not required.

Course Learning Objectives:

By the end of the course, participants will be able to:

  1. Understand Diesel Engine Fundamentals:

    • Basic principles of diesel engine operation

    • Differences between diesel and gasoline engines

    • Advantages of diesel engines in various applications

  2. Perform Diagnostics and Troubleshooting:

    • Identify common issues with diesel engines (e.g., starting issues, performance problems, fuel inefficiencies)

    • Use diagnostic tools to pinpoint engine malfunctions

    • Read and interpret diagnostic codes from modern diesel engine management systems

  3. Conduct Maintenance and Repairs:

    • Perform routine diesel engine maintenance (oil changes, fuel filter replacements, etc.)

    • Overhaul components such as the cylinder head, piston, and fuel injection systems

    • Conduct repairs on the turbocharger, exhaust systems, and cooling systems

  4. Master Fuel Injection Systems:

    • Understand the operation and maintenance of diesel fuel injection systems

    • Troubleshoot fuel injection problems

    • Calibrate and test fuel injectors

  5. Gain Hands-on Experience:

    • Work on real-world diesel engine problems in a controlled, supervised environment

    • Perform complete engine overhauls, testing, and reassembly

  6. Develop Safety and Environmental Awareness:

    • Learn safe working practices when handling diesel engines

    • Understand environmental regulations related to diesel engine emissions and fuel usage.

    • Training Vehicle -  Mahindra 40 H.P Engine 1  

                             

      Model: Mahindra 475 DI (Direct Injection)

       

      Engine Specifications:

      • Engine Type: 4-Cylinder, Water-Cooled, Direct Injection (DI) Diesel Engine

      • Engine Capacity: 2735 cc

      • Rated Engine Power: 47 HP (35 kW)

      • Maximum Torque: Approx. 170 Nm (Newton-meter)

      • Bore x Stroke: 95 mm x 116 mm

      • Compression Ratio: 17.5:1

      • Fuel System: Direct Injection (DI)

      • Fuel Tank Capacity: 50 liters

      • Cooling System: Water-cooled

      • Starting System: Electric Start (with manual option)

      • Engine RPM (Rated): 2000 RPM

      • Air Cleaner: Dry-type with pre-cleaner

      Transmission:

      • Transmission Type: Constant Mesh, 8 Forward + 2 Reverse gears

      • Gearbox: Synchromesh

      • Clutch Type: Single dry clutch (independent PTO)

      • PTO Speed: 540 RPM (at 2000 engine RPM)

      • Max Speed: 30-35 km/h (depending on gear and load conditions)

      Performance:

      • Max Lift Capacity: 1200 kg (Hydraulic lift capacity)

      • Hydraulic System: Advanced, high-lift capacity, Single and Double-Acting Cylinders

      • Power Take-Off (PTO): 540 RPM

      • Hydraulic Lift Type: Linkage and Automatic Depth Control

      • Front Axle: Rigid

      • Rear Axle: Live Axle

      • Brakes: Mechanical drum brakes (both front and rear)

      Dimensions & Weight:

      • Overall Length: 3500 mm

      • Overall Width: 1700 mm

      • Height: 2200 mm (with ROPS)

      • Wheelbase: 1900 mm

      • Ground Clearance: 375 mm

      • Weight: Approx. 1750–1850 kg (depending on configuration)

      • Track Width: 1370 mm (adjustable)

      Tires:

      • Front Tire Size: 6.00 x 16 (radial)

      • Rear Tire Size: 12.4 x 28 (radial)

      • Optional: Various tire sizes available based on application

      Fuel Efficiency:

      • Fuel Consumption: 4-5 liters per hour (depending on load and usage)

      Electrical System:

      • Battery: 12V, 75 Ah (Battery capacity may vary based on model and year)

      • Lighting System: Standard lighting (Headlamps, Tail Lamps, and Turn Signals)

      Other Features:

      • Steering Type: Mechanical (Non-Power Steering)

      • Front Axle Type: Rigid axle

      • Hydraulic Lift Capacity: Designed for 1200 kg max lift, capable of handling implements such as plows, cultivators, and trailers.

      • Exhaust Type: Vertical muffler

      • Cabin: Open (No cabin, ROPS can be added for safety)

      • Warranty/Service: Standard Mahindra warranty applicable at the time of purchase; service and maintenance options are available through Mahindra dealers.

      • Common Applications: Agricultural tasks like plowing, tilling, irrigation, hauling trailers, and other fieldwork. Suitable for both small and medium farms.

       

       

          Training Vehicle Ashok Leyland 90HP Engine 2

      Model: Ashok Leyland Dost+ or similar light commercial vehicle

      • Engine Power: 90 HP

      • Engine Type: 4-Cylinder, Turbocharged Diesel Engine

      • Engine Displacement: 3.0L (approx.)

      • Fuel System: Common Rail Direct Injection (CRDI)

      • Transmission: 5-Speed Manual Gearbox

      • Torque: ~200 Nm

      • Fuel Tank Capacity: 55-70 liters

      • Cooling System: Liquid-cooled

      • Max Speed: 80-90 km/h

      • Brakes: Disc Brakes (front), Drum Brakes (rear), Dual Circuit Hydraulic

      • Tires: 195/70 R15

      • Dimensions:

        • Length: 4900 mm

        • Width: 1900 mm

        • Height: 2100 mm

      • Payload Capacity: 1.4 tons

      • Gross Vehicle Weight: 3.5 tons

      • Weight: 2,300 kg

      • Ground Clearance: 185 mm

      • Target Use: This vehicle can be used for teaching about modern diesel engine diagnostics, fuel system maintenance, drivetrain, braking systems, and vehicle suspension systems. Ideal for light commercial vehicle training.

       

       

       

       These training vehicles can be used to provide hands-on practical experience in the following areas:

      Engine Maintenance & Diagnostics: Learn to identify, troubleshoot, and repair engine components such as pistons, cylinders, and fuel systems.
      Transmission &       Drivetrain: Understanding gear systems, transmission types, and differential functioning.
      Fuel Systems: Learn about different types of fuel injection systems (mechanical, common rail) and fuel system diagnostics.
      Suspension & Brakes: Practical experience with air brakes, drum brakes, disc brakes, and suspension systems used in light and heavy-duty commercial vehicles.
      Vehicle Troubleshooting: Identifying electrical issues, engine failure, and other mechanical failures common in commercial vehicles.